| Brand Name: | TICO |
| Model Number: | STC-DYG-300RS |
| MOQ: | 1 Set |
| Price: | Negotiable |
| Delivery Time: | 15~ 20 working days |
| Payment Terms: | T/T |
Roll To Roll Hydraulic Heated Calendering Machine
Brief Introduction
This equipment performs high-precision roll pressing of battery cathode and anode electrodes. It is suitable for processes requiring high roll press force and consistent roll press gap. The heating tube placed in the rollers to ensure uniform temperature distribution, the thermostat can precisely control the temperature. The winding and unwinding mechanism enables continuous production, significantly improving the efficiency of electrodes roll press. The machine excels in both horizontal and vertical roll press uniformity, ensuring that high-quality of the roll pressed products. This makes it become an indispensable tool for researchers and manufacturers striving to optimize their battery production processes.
Key Features
● A servo-driven electric oil pump is used to provide pressure, featuring high pressure control precision and stable operation.
● The gap is adjusted via a servo-motor controlled wedge block mechanism, ensuring high precision and ease of operation.
● Equipped with winding and unwinding mechanism for continuous roll pressing of roll substrates.
● Upper and lower rollers have built-in heating tubes, temperature controlled by thermostat and displayed digitally.
● The winding and unwinding mechanisms are equipped with automatic correction devices to ensure that the edges of the roll materials after the roll pressing are neat.
● The machine is equipped with a servo torque motor to ensure the material is tightly wound by the constant tension function.
● Integral gantry frame, CNC precision processing to ensure high accuracy and stability.
● The rollers are treated multiple treatments to ensure high internal and external hardness and excellent abrasion resistance.
● Adopting patented design of hydraulic balanced roll pressing mechanism, stable pressure holding and good uniformity of horizontal and vertical roll pressing.
● Slanted block type roller gap adjusting device, and roller gap is digital display.
● PLC and HMI operation, convenient to set each parameter.
● The surface of the rollers is treated with hard chrome plating, providing excellent rust resistance and easy maintenance.
● Designed with roll pressing force acquisition and storage functions, the machine can monitor and record roll pressing force curves for precise control and analysis.
Technical Parameters
| Model | STC-DYG-300RS |
| Voltage | AC220V±10%, 50Hz |
| Power | 6.5KW |
| Roll pressing speed | 0.3 ~ 4m/min |
| Roller size | Φ200mm*W330mm |
| Substrate width | Max 300mm |
| Roll pressing accuracy | ±2μm |
| Roll pressing gap | 0~3mm adjustable, |
| Gap adjustment accuracy | 0.001 mm, displayed on the touchscreen |
| Dial indicator | Digital dial indicator displays the gap, accuracy 0.001mm |
| Roll pressing temperature |
Upper and lower rollers heating, RT~130℃, digital display |
| Temperature control accuracy | ±2℃ |
| Roller surface roughness | 0.2μm |
| Roller max opening | 3mm |
| Roll pressing motor | 1.5KW AC variable frequency motor |
| Roller material |
9Cr3Mo; Surface plated hard chrome thickness ≥ 0.15mm |
| Roller hardness |
Surface hardness: HRC65~70 Hardness layer thickness: ≥15mm The circle run-out is better than +2μm |
| Roll pressing force | 0~50T |
| Pressure accuracy | ±0.5T |
| Winder and unwinder mechanism |
Tension control function, Unwinding and rewinding are equipped with correction function, correct alignment is ±0.5mm |
| Winder and unwinder roller diameter | 250mm |
| Air inflatable shaft | 3 inches |
| Operating environment |
Ambient temperature: 25±3℃ Humidity: 30~90RH, No vibration and electromagnetic interference |
| Hydraulic oil medium | 68# Anti-wear hydraulic oil |
| Hydraulic cylinders | φ125mm*2pcs, 10mm stroke |
| Safety protection | Infeed safety guard, emergency stop button |
| Casters | Equipped with casters for easy moving |
| Installation space dimension | L1900 * W1550 * H1100mm (include the equipment and winder & unwinder) |
| Total weight | 996kg |
Warranty
1 year's warranty with lifetime support.
FAQ
1. Are you a manufacturer ?
A: Yes, our factory is located in Shenzhen, China . We have more than 10 years experience for manufacturing battery lab research equipment .
We owns a professional R&D department.
2. Do you accept customized product ?
A : Yes. Most of our products can be customzied to meet different requirements.
3. Will you provide test video before dispatch?
A : Yes, we take test video for every equipment before dispatch, which will display how to use it.
4. Can you offer overseas installation service ?
A : Yes, we can dispatch professional engineer for on-site installation service.